JICON INDUSTRIES
Tube Filling Machine

Tube Filling Machine

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Automatic Laminated Tube Filling Machine is simple and sturdy machine for filling of cream, paste/pharmaceuticals/ cosmetic/foods paste in tubes. Filling, Sealing Crimping, Batch Coding and Tube ejecting is done in sequential operation on a rotary table. The machines are made in two versions- one of plastic/laminated tubes and other for aluminum tubes. Plastic laminated tubes are heat sealed whereas aluminum tubes are crimped.

In Automatic Laminated Tube Filling Machine the tubes are filled by stainless steel syringe pump. Filling volume can be accurately set as required. Different type of syringes is recommended for different range of filling volume. In Automatic Laminated Tube Filling Machine plastic/laminated tubes are sealed using latest technology of hot air jet that eliminates direct contact of heated jaws with tubes, thus giving cleaner contact of heated and softened edges of tube are then pressed by pneumatically operated jaws for sealing and batch code embossing.

Features:


  • Machine has a main machine frame with stainless steel covers
  • Acrylic doors on all four sides above main frame
  • Adjustable anti-vibration legs
  • AC inverter for main drive for step-less speed variation
  • Automatic tube hopper with pneumatic system of tube insertion into rotary index table
  • Rotary index table for transferring tubes to filling, closing stations and other sections
  • Tube orientation controlled by photocell for accurate positioning of tubes
  • Tube cleaning by blow of compressed air inside tube
  • 50 litres capacity stainless steel hopper
  • Stainless steel volumetric dozing syringe and Ptfe piston seals for accurate dosage with step-less adjustment of volume
  • Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling
  • Tail cutting by 'suck back' method to prevent dripping of product after filling
  • Hot air tool for plastic / laminated tubes (Leister make heater)
  • PID temperature controller for accurate control of hot air temperature
  • Air supply to air heater through independent blower
  • Batch code embossing facility within sealing jaws (by using negatively etched character type fount)
  • Trimming of plastic / lami tubes at the top end
  • Automatic tube ejection
  • Preset counter
  • No−Tube−No−Fill system
  • Control sensor for non ejected tubes
  • Safety interlocks for acrylic doors
  • Low air pressure switch
  • Emergency stop
  • Fixed position machine stop


Specification:

Model

Out put 

Loading

Ejecting

Orientation

Power

ATF 2000

45 Tubes/min

Manual

Automatic

Manual

1 HP

ATF 4000

80 Tubes/min

Manual

Automatic

Manual

1.5 HP

ATF 6000

80 Tubes/min

Automatic

Automatic

Automatic

1.5 HP